SUstainable routes to high PErformance and Recycling of BIOdegradable plastics for a circular economy (SuperBio)

SuperBIO aims to develop new high performance green composites based on biodegradable polymers and different types of plant wastes and by-products (PWBs). PWBs will improve the mechanical properties providing in the meantime functional activity. Additionally, ambitious goals concern studying their recyclability as well as the influence of repeated recyclings or environmental agents (UV, O2, etc.) on biodegradability.

Overall, the project proposal, with the employment of both biodegradable plastic materials and wastes from natural sources as well exploring recycling of biodegradable plastics, intends to provide a significant support in a successful transition towards a circular economy.

Three research units are involved, all in the south of Italy, one in Campania and two of them both located in Sicily. The project is organized in five milestones, which will be developed in synergy by the units, with previous and consolidated collaborations.

The studies carried out will provide the necessary information to:

  1. Formulating new high performing green composites (GC);
  2. Studying processability through different technologies (extrusion, film blowing, etc.);
  3. Investigating the recyclability of selected green composites and usage of regrading additives for set up upcycling solutions where appropriate;
  4. Testing biodegradability of the new formulations;
  5. valuating the effects of UV irradiation and/or recycling on biodegradability.

At the end of the project, a complete map of formulation-processing-properties-recyclability-biodegradability relationships will be depicted.

SuperBio Project

SUstainable routes to high PErformance and Recycling of BIOdegradable plastics for a circular economy
SUstainable routes to high PErformance and Recycling of BIOdegradable plastics for a circular economy (SuperBio)
General objective of the project

Goal of SuperBio is to develop sustainable routes to produce innovative and fully biodegradable polymer formulations with high technical performance, recyclable and biodegradable, and suitable for wide scale market applications. SuperBio will address this challenge through a wise use of plant waste and byproducts (PWBs) as reinforcing and functional additives.

SuperBio will also explore recyclability and biodegradability of the new formulation even considering degradative effects during real service life of the material due to environmental agents (UV, oxygen, humidity, etc.).

at the end of the project, SuperBio will build a map of relationships among formulation-processability-performance-recyclability-biodegradability-durability.

Concept, specific objectives and related methodology
Formulation development and processability

The main objective of this step (lead by UniPA) is to realize a proof-of-concept model that, starting from laboratory studies, (i) will formulate new high performing green composites based on PWBs and biodegradable polymer matrices, (ii) will study their processability through different production technologies using lab-scale processing plant, and (ii) will test their physical-mechanical properties and (iv) durability to photooxidation in artificial environments simulating their use in real operating conditions.

As target applicative sectors, SuperBio will consider the packaging (flexible and rigid) and the agriculture ones, which have particularly high impact on plastic waste generation.

All the data obtained in this step will be the starting point to initiate the investigations on recyclability and biodegradability of the new systems formulated here.

Recyclability

The main objective of this step (lead by UniSA) is to investigate (i) the recyclability of selected green composites formulated in the previous step and (ii) the possibility to use regrading additives for set up upcycling solutions where appropriate.

Finally, a comparison with conventional biodegradable plastics available on the market will be performed, and the optimized formulations - in terms of performance, recyclability and durability -will be selected for the scale-up and prototypization by means of lab-scale pilot production plants.

Biodegradability

We will carry out in parallel biodegradation test by respirometric methods (Task 3.1) as well as by weight loss monitoring (Task 3.2). The third task (Task 3.3) will be focused on establishing the effect of UV sterilization treatment on selected film samples based on green composites and designated for packaging applications.

In Table 1, the major challenges dealing with development of biodegradable high performing formulations, the state-of-the-art strategies to overcome these limitations, and the SuperBIO approach/expected outcomes are presented.

SuperBio - table 1

Project Milestones

Superbio project - milestones go to milestone1 description go to milestone2 description go to milestone3 description go to milestone4 description go to milestone5 description
Introduction

The research activity is scheduled in four technical phases, each one corresponding to a specific target (Milestone), plus one dedicated to management and dissemination activity. The Milestones in turn encompass several Tasks. The Milestones, with the corresponding Objectives, Tasks, expected Outcomes and Deliverable are described below, together with the experimental procedure planned to pursue the various Tasks.

Milestone1. -Development of new PWBs/biodegradable polymers formulations, products and prototypes

Leader: UniPA

Objectives:

  1. Formulation of new PWBs/biodegradable polymer systems
  2. Analysis and optimization of processability and performance properties
  3. Evaluation of the effects of simulated use by UV exposure/ photooxidation on processability and performance properties
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Milestone2 Study and optimization of recycling/upcycling strategies

Leader: UniSA

Objectives:

  1. Study of recyclability of the selected biodegradable matrices by thermomechanical reprocessing
  2. Evaluation of the effects of PWB additives on the recyclability of selected biodegradable matrices
  3. Evaluation of the effects of photo-oxidation/UV exposure on the recyclability of selected biodegradable formulations
  4. Evaluation of the effects of regrading additives on the recyclability of selected biodegradable formulations
  5. Selection of optimized recycling/upcycling strategies to obtain recycled systems with properties suitable for second-life applications
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Milestone3 -Assessing PWB, Recycling and Sterilization Effects on Biodegradation of the Green Composites

Leader: CNR-CT

Objectives:

  1. Testing biodegradability in compost or soil of the new formulations
  2. Evaluation of the effects of recycling on biodegradability
  3. Assessment of UV-sterilization treatment on selected formulation for packaging
  4. Monitoring surface and bulk changes induced by degradation (in soil, compost or by irradiation)
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Milestone4 -Characterization of formulations, products, and lab-scale prototypes

Leader: UniSA + all RUs

Objectives:

  1. At every stage of product development and manufacturing, to measure:
  2. process-relevant fundamental polymer properties (such as viscoelasticity, melting temperature, degradation temperatures, etc.) with rheological and thermal analyses
  3. chemical structural and morphological features of products - virgin, recycled and after simulated use by UV exposure/photooxidation - with chemical-physical and microscopy analyses
  4. final properties of the products (such as mechanical, optical, gas barrier, migration, etc.) with several physical-mechanical analyses
  5. enabling to analyse, optimize and improve processability, recyclability, biodegradability and product performance under end-use conditions.
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Milestone5 -Management, Scientific Coordination and Dissemination

Leader: UniSA + all RUs

Objectives:

  1. Coordination at administrative level
  2. Coordination at technical/scientific level
  3. Management of Intellectual Property (IP), exploitation and dissemination of results
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SUPERBIO Research Team

SuperBio’s team Paola Scarfato Luciano Di Maio Maria Chiara Mistretta Luigi Botta Paola Rizzarelli Giuseppe Impallomeni Marco Rapisarda
UNISA staff:

Paola Scarfato - Principal Investigator
Associate Professor of Materials Science and Technology, PhD

Luciano Di Maio - Co-Investigator
Full Professor of Materials Science and Technology, PhD

UNIPA staff:

Maria Chiara Mistretta - Associated Investigator
Associate Professor of Material Science and Technology

Luigi Botta - Co-Investigator
Associate Professor of Material Science and Technology

CNR staff:

Paola Rizzarelli - Associated Investigator
CNR Senior Researcher, PhD

Giuseppe Impallomeni - Co-Investigator
CNR Senior Researcher

Marco Rapisarda - Co-Investigator
CNR Researcher TD

Outcomes

Publications
Sustainable biocomposites based on mater-bi and grape pomace for a circular economy: performance evaluation and degradation in soil
V. Titone, M. Rapisarda, L. Pulvirenti, E. Napoli, G. Impallomeni, L. Botta, M.C. Mistretta, P. Rizzarelli
Polymer Degradation and Stability open publication in a new window
Development, performance, and degradation behavior of biocomposites based on pbs and glochids from opuntia ficus-indica
F. Marchetta, L. D’Arienzo, L. Di Maio, L. Botta, M.C. Mistretta, P. Rizzarelli, M. Leanza, P. Scarfato
(Submitted Publication)
Conferences comunications
Polymeric biocomposites from cactus pear by-products: utilizing glochids and peel for sustainable materials
L. Botta, M.C. Mistretta, G. Lamattina, F. Gargano, G. Liguori
(Luigi Botta - Poster)
Proceedings of the 21st European Conference on Composite Materials Volume 2 - Material science. pagg. 247-252 . ISBN: 978-2-912985-01-9 DOI: 10.60691/yj56-np80
Sustainable biocomposites based on mater-bi and grape pomace for a circular economy: performance evaluation and degradation in soil
V. Titone, M. Rapisarda, L. Pulvirenti, E. Napoli, G. Impallomeni, L. Botta, M.C. Mistretta, P. Rizzarelli
(Paola Rizzarelli - Oral)
MoDeSt 2024 - 11th conference of the Modification, Degradation, Stabilization of Polymers Society -September 1-4, 2024 - Palermo, Italy
Photo-oxidative degradation of biocomposites based on mater-bi and grape pomace: properties and soil burial performance
M. Rapisarda, V. Titone, L. Pulvirenti, E. Napoli, G. Impallomeni, L. Botta, P. Rizzarelli, M.C. Mistretta
(Maria Chiara Mistretta - Poster)
MoDeSt 2024 - 11th conference of the Modification, Degradation, Stabilization of Polymers Society -September 1-4, 2024 - Palermo, Italy
Development, performance, and degradation behavior of biocomposites based on pbs and glochids from opuntia ficus-indica
F. Marchetta, L. D’Arienzo, L. Di Maio, L. Botta, M.C. Mistretta, P. Rizzarelli, M. Leanza, P. Scarfato
(Paola Scarfato - Poster)
MoDeSt 2024 - 11th conference of the Modification, Degradation, Stabilization of Polymers Society -September 1-4, 2024 - Palermo, Italy
Cactus pear by-products as fillers for the development of biocomposites: reinforcement or degradation effect?
M.C. Mistretta, G. Lamattina, F. Gargano, G. Liguori, P. Rizzarelli, P. Scarfato, L. Botta
(Luigi Botta - Poster)
MoDeSt 2024 - 11th conference of the Modification, Degradation, Stabilization of Polymers Society -September 1-4, 2024 - Palermo, Italy

News - Social Media Communications

SuperBio - News - Social Media Communications
click to read more 28 febbraio 2025
I ragazzi dell'Abadir incontrano i ricercatori del CNR
   
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The Superbio PRIN PNRR project website is online!
read post on IPCB facebook page Post on IPCB facebook page
PRIN - Progetti di Rilevante Interesse Nazionale 2022
"SUstainable routes to high PErformance and Recycling of BIOdegradable plastics for a circular economy" (SuperBio)
   
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MoDeSt 2024 international conference, September 1-4, 2024 - Palermo, Italy
"Sustainable biocomposites based on mater-bi and grape pomace for a circular economy: performance evaluation and degradation in soil"
   
read post on linkedin Post on linkedin
MoDeSt 2024 international conference, September 1-4, 2024 - Palermo, Italy
First results within the PRIN PNRR project "SUstainable routes to high PErformance and Recycling of BIOdegradable plastics for a circular economy"
   
read post on facebook Post on facebook
MoDeSt 2024 international conference, September 1-4, 2024 - Palermo, Italy
First results within the PRIN PNRR project "SUstainable routes to high PErformance and Recycling of BIOdegradable plastics for a circular economy"
   
go to project page on IPCB ss CT site Projects page of IPCB ss CT web site
SuperBio description on projects page of IPCB ss CT web site
   

Contacts

SuperBio - Contacts - Social Media Communications
Prof. Paola Scarfato email: pscarfato@unisa.it
Prof. Maria Chiara Mistretta email: mariachiara.mistretta@unipa.it
Dr. Paola Rizzarelli email: paola.rizzarelli@cnr.it

Photogallery

view photos Abadir 2025
Attività di divulgazione per gli allievi del secondo anno di Laurea triennale ’Product Design e Comunicazione Visiva’.
28 febbraio 2025 - Catania, Italia
   
view photos MoDeSt 2024
11th conference of the Modification, Degradation,
Stabilization of Polymers Society
September 1-4, 2024 - Palermo, Italy
   
view photos Nantes 2024
21st European Conference on Composite Materials
2-5 July 2024 - Nantes, France
   

Friends of SuperBio Project

SuperBio - News - Social Media Communications
click to view Alcantara site web in a new window Dr. Pucci Giuffrida
Al-Cantara Winery
Randazzo (CT)
S.P. 89 C/da Feudo S. Anastasia
   
click to enlarge Azienda Agricola Garufa di Romano Salvatore
Contrada Garufa
90020 - Roccapalumba (Palermo)
click to view ICB CNR site web in a new window Dr. Edoardo Napoli, Dr. Laura Siracura, Dr. Luana Pulvirenti
Institute of Biomolecular Chemistry
ICB CNR - research site of Catania
   
click to view UNIPA site web in a new window Prof. Giorgia Liguori
Dipartimento di Scienze Agrarie, Alimentari e Forestali
Università of Palermo
   
click to view UNICT site web in a new window Prof. Cristina Restuccia, Prof. Cristina Abbate
Department of Agriculture, Food and Environment
University of Catania